Behind the Scenes: XG’s Commitment to Sustainable Processes

At XG, sustainability isn’t just a buzzword it’s woven into the fabric of our operations. From our production methods to our material choices, we strive to minimise our environmental footprint every step of the way. Here’s a glimpse into how our processes support our eco-friendly goals.

Optimised Machine Usage

Efficiency is key to sustainability. Using multiple machines allows us to preload materials, reducing downtime and energy consumption. This flexibility also enables us to sequence jobs more effectively, minimise changeovers, and keep production flowing — supporting both lower environmental impact and faster turnaround through smarter operations.

Smart Scheduling and Batch Production

Our commitment to sustainability extends to smart scheduling and batch production. By grouping similar jobs, we reduce setup times and resource consumption, ensuring that we operate as efficiently as possible.

“Every roll of material is used to its full potential through meticulous nesting, turning thoughtful planning into measurable environmental benefits.”

Material Utilisation and Nesting

Using nesting techniques, we maximise material usage, significantly reducing waste. This meticulous approach means that every roll of material is used to its fullest potential, aligning with our goal of minimising environmental impact.

Waste Management Practices

Effective waste management is crucial to our sustainability strategy. Our internal processes ensure that waste is responsibly managed, with a strong emphasis on recycling and proper disposal, further reducing our footprint.

Eco-Friendly Materials and Nearshore Sourcing

Whenever possible, we prioritise eco-conscious materials that meet our high standards. Our commitment to nearshore sourcing further supports sustainability by reducing transportation emissions and supporting local economies.

Direct Dye Sublimation Printing

Primarily used for fabric-based products, this method uses water-based dye inks and supports high-quality, vibrant results. It also generates minimal waste and offers environmental benefits when compared with traditional dyeing or solvent-based alternatives.

UV Printing with Greenguard and Oeko-Tex Certified Inks

For projects involving rigid and non-porous materials, our UV printing technology utilises Greenguard Gold and Oeko-Tex certified inks. These certifications guarantee that our products meet stringent chemical emissions standards, making them safe for use in sensitive environments such as schools and healthcare facilities. Our Vutek GS machines play a crucial role in delivering these high-quality, eco-conscious prints.

“With certified inks and smart print processes, our UV printing solutions combine precision with responsibility, delivering safe, high-performance results.”

Powered by Renewable Energy and Committed to Carbon Reduction

Behind the scenes, our production facility operates on Zero Carbon Certified electricity, helping to lower the environmental impact of every job that runs through our machines. We also offset our unavoidable Scope 1 and 2 emissions through recognised schemes as part of our carbon-neutral status, but our real focus is on continuous improvement and reduction across all areas of the business

Conclusion

At XG, our dedication to sustainability is woven into every facet of our processes. By optimising machine usage, smartly scheduling jobs, maximising material utilisation, and prioritising eco-friendly materials and practices, we strive to lead in eco-conscious production. Join us on our journey towards a greener future.

For more information contact XG today. Call us on 01280 707 180 or use our online contact form.

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